|

Analysis of the influence of the matrix geometry on the thinning of the domed part of sheet metal parts during lead stamping

Authors: Ivanov D.A.
Published in issue: #10(51)/2020
DOI: 10.18698/2541-8009-2020-10-646


Category: Aviation and Rocket-Space Engineering | Chapter: Aircrafts Development, Design and Manufacture

Keywords: stamping with plastic metal, thin-walled part, lead-in part of the matrix, thinning of the dome part, design modeling, DEFORM-2D software package, setting the calculation parameters
Published: 25.11.2020

This paper is devoted to experimental and numerical studies of the change in the thickness of a thin-walled meniscus-shaped part along the meridian during stamping with lead. Rational values are proposed for the conditions of contact interaction in the matrix — workpiece — ductile metal system, which ensure the best coincidence of the numerical calculations results with experiments. The results obtained are applied to numerically analyze the influence of the radius of the lead-in part of the matrix on the thickness of the meniscus part in the dome part. The presence of a rational value of the radius of the lead-in part is established, which provides the smallest decrease in the thickness of the part in the dome when stamping with lead.


References

[1] Baburin M.A., Sizov E.S., Plikhunov V.V., et al. Intensifikatsiya vytyazhnogo proizvodstva polykh detaley iz listovogo metalla. Ch. 1 [Intensification of hollow parts drawing from a metal sheet. P. 1]. Perm’, Izd-vo RAEN Publ., 1995 (in Russ.).

[2] Romanovskiy V.P. Spravochnik po kholodnoy shtampovke [Handbook on cold forging]. Leningrad, Mashinostroenie Publ., 1979 (in Russ.).

[3] Sizov E.S., Baburin M.A. Forging sheet parts of complex shape by plastic-elastic medium. Kuznechno-shtampovochnoe proizvodstvo, 1994, no. 8, pp. 9–11 (in Russ.).

[4] Baburin M.A., Baraev A.V., Boyarskaya R.N., et al. Development of lead stamping for weight reduction of the metal liner of high-pressure cylinders with combined composite shell. KShPOMD [Forging and Stamping Production. Material Working by Pressure], 2015, no. 2, pp. 18–22 (in Russ.).

[5] Baburin M.A., Baskakov V.D., Gerasimov N.V., et al. Analysis of workpieces form changing at the drawing of hemispherical parts with the application of intermediate deformed media. KShPOMD [Forging and Stamping Production. Material Working by Pressure], 2014, no. 7, pp. 21–24 (in Russ.).

[6] Baburin M.A., Baskakov V.D., Gerasimov N.V., et al. A mathematical model for calculating the limiting drawing ratio of cylindrical parts drawn from sheet blanks of variable thickness. Izvestiya vysshikh uchebnykh zavedeniy. Mashinostroenie [Proceedings of Higher Educational Institutions. Маchine Building], 2018, no. 4, pp. 10–18. DOI: http://dx.doi.org/10.18698/0536-1044-2018-4-10-18 (in Russ.).

[7] Baburin M.A., Baskakov V.D., Zarubina O.V., et al. Sposob shtampovki-vytyazhki obolochechnykh listovykh detaley plastichnoy sredoy [Forging method for shell sheet parts by plastic medium]. Patent RU 2710616. Appl. 13.06.2019, publ. 30.12.2019 (in Russ.).

[8] Baburin M.A., Baraev A.V., Boyarskaya R.V., et al. Development of lead stamping for weight reduction of the metal liner of high-pressure cylinders with combined composite shell. KShPOMD [Forging and Stamping Production. Material Working by Pressure], 2015, no. 2, pp. 18–22 (in Russ.).

[9] Baburin M.A., Baskakov V.D., Gerasimov N.V., et al. Analysis of workpieces form changing at the drawing of hemispherical parts with the application of intermediate deformed media. KShPOMD [Forging and Stamping Production. Material Working by Pressure], 2014, no. 7, pp. 21–24 (in Russ.).

[10] Baburin M.A., Baskakov V.D., Zarubina O.V., et al. Application of thickness-shaped workpieces to control the wall thickness of lead-formed shell parts. Tekhnologiya metallov, 2016, no. 11, pp. 2–8 (in Russ.). (Eng. version: Russ. Metall. 2017, vol. 2017, no. 13, pp. 1136–1140 (2017). https://doi.org/10.1134/S0036029517130031)